Ahu injectors tdi replacement. Volkswagen Jetta MK4 1999-2004 TDI - ALH FWD .
Ahu injectors tdi replacement 5 TDI/geared BSM, BV43A turbo,stage 2 TDTUNING. Fits all 1997-2003 TDI models. 6 1. 4 1. 20mm Shaft. It depends on your fuel pump (10mm, 11mm, or 12mm). Other relevant work done at the same time: Timing belt. Also see: 1000q: timing belt removal for 1Z/AHU TDI, 1000q: water pump removal, 1000q: intermediate shaft seal , and 1000q: injection pump removal or mk4 ALH pump swap. Bosio 442/706: OE sized replacement for stock ALH engines with the 5-Speed transmission. 9 TDI BOSCH ALH AHU AGR AHF 1Z ASV AFN (#266668406419) Some Def things are 1z/AHU injectors are set at a lower pressure ALH are set at 220bar if memory serves me correctly. VW TDI injector line set. The 1. 230 nozzles will fit in your VE TDI Engine with the 1Z, AHU or ALH engine code! C$ 259. 9 TDI engines with direct injection continued until 2010, but already in 1998 they were replaced by 1. I reinstalled it in the last week, but have not been able to get it started. Alsointernally, the pistons of the 1z are 1piece, cast units similar to the IDI TD pistons 1z pistons also have a top ring that sits higher up on the piston than on the AHU/ALH engines Hey folks! New here, and relatively new to the TDI and swapping world (but not necessarily new mechanics or diesel engines) I'm looking at building an M-TDI for a Toyota pickup swap, haven't found a truck yet but will ideally be pulling a 22re and mounting it to a stock w56 transmission and re-gearing the axles. They ran great with the stock tune. This upgrade allows the use of newer, more commonly available injection pumps in place of the old ahu/1z pumps. Items Included. This kit is designed to replace all the damaged parts resulting from HPFP failure, which sends fragments of the pump throughout the fuel system. Install new copper seals, the injectors and hold down assembly. 205 nozzles will fit in your VE TDI Engine with the 1Z, AHU or ALH engine code! C$ 219. 2. No waiting for any turbo spool. May 7, 2005 · However, I have developed a method to eliminate seal leakage while still staying within a reasonable torque spec. Aug 15, 2013 · I would then drive to my local shop to get the timing and IQ set by someone who has more experience with TDI’s than myself. net The IDI, TDI, and mTDI source. changing nozzles is simple but the correct way is to have them balanced and test before install. This is a personalized upgrade chip for your early 90 hp TDI cars with socketed engine computer and the 1Z and AHU motors. 9TDI AHU which is the 90bhp. Mar 15, 2022 · Joined Apr 25, 2009 Location Edmonton AB Canada TDI 2001 ALH Jetta, 2003 ALH Wagon, 2005 BEW Wagon TDI Injection Pump Seal Kit 1Z, AHU, and ALH Manufacturer: Bosch. Filter on a stick. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur Sep 21, 2019 · Massive over injection due to a nozzle or injector failure will result in possibly white smoke at first, but as the engine warms a bit, you should see black smoke when the fuel tries to burn, is not held back by cold temperatures, but forms soot because of a lack of sufficient air for the fuel getting injected. 99 Add to cart Dec 8, 2016 · I'm injector shopping, looking at 0. The pop pressure should be stamped on body of injector too. vb turbo or 17/22 , pp764 injectors and above . This engine set the standard for diesel engines of its time and became popular for its durability, economy and excellent performance. Aug 11, 2010 · Injector cracking (initial) pressure was raised from 190 bar on the 1996 BK ECU cars to 220 bar (the same as the 1997+ 1Z and AHU) as part of the 'smoke fix' upgrade to delete operation of the 5th injector, yet retain emission compliance. 0 2. Install the line nut on top of the injectors. 1997 B4 Passat AHU 201K miles I started Monday night on what I thought would be a routine cam and lifter swap (collapsed lifter), boy was i wrong. Instead of pulling the valves once the head is removed, I'm going to pull the head at tdc and clean any valves that are dropped. 9 AHU/1Z engine without modification. So he pulled them out of the car and tried to replace them with the nozzles he was sold only to find out that they were wrong and didn't fit. However, I now do not seem to be able to get any fuel out my injectors. 2005 5sp manual passat tdi stage 2 tdtuning,BSM delete. The car used was a 2001 Golf (ALH engine). vagcat. heads are different, motor mounting is different, waterpump is internal to the block rather than externally mounted to the Aug 1, 2002 · OK, just loosen the 3 bolts that hold the IP to the bracket. The benefits of using an ALH IP are greater parts availability, higher pressure compared to a 1Z mk3 passat pump (but similar pressure to an AHU mk3 jetta pump), and the availability of replacing your stock mk3 10mm pump with an 11mm pump from mk4 automatic transmission cars (that used an IP, pumpe duse TDI (2004-2006) did not use the Bosch VE IP). Kerma tune for all of that. 98 Jetta TDI AHU 1 Oct 15, 2022 · . 216 nozzles on your VE TDI Engine with the 1Z, AHU or ALH engine code! Free shipping in Canada is available on all our products. They are nominally the same size as . Is there a turbo Feb 9, 2022 · I’ve got an ALH TDI Golf and I’m thinking about upgrading her fuel injectors. As a wear item, the fuel injector tips (the nozzle) should be regularly replaced. This silicone seal kit contains all the major seals to re-seal a 10mm or 11mm Injection pump. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur Jul 16, 2014 · Making 200 ft-lbs is easy, you can get to 220-230 pretty easy before you'll run into some money. 2 1. PD pump duse with the pump running of the camshaft. If you are working on your 1. I removed the injector and sela and cleaned them and refitted them - but the leak still remains. Remanufactured and fully tested by a Bosch certified rebuilder. » Engine Specific Info and Questions » TDI Engine -General Info (Moderators: malone, burn_your_money, Vincent Waldon, theman53) » AHU 1. 1Z 180 -190 bar , and ahu 220 bar like jtanguay said. Nov 24, 2012 · I bought the head gasket kit form IDparts. The TSB instructed the VW dealer network to replace the ECM and if necessary, the injectors, with a newer version of Oct 23, 2016 · True, I know that people, both in the tdi and idi world, replace nozzles without having them balanced. Isolated Jan 7, 2024 · For example, if I could buy 4 for $250 and DBW could replace the nozzles, test and (possibly) balance them for $600, I would pay the price for one new BEW injector but get 3 or 4 good ones. Looking at the IP from the passenger side, rotating it clockwise, or with the top moving away from the engine, retards the timing. This also allows an easy upgrade to a 11mm factory automatic pump for a significant increase in fueling and performance. the engine is in place and the wiring is done. 280mm 0. 8L "ATA" LT pump on a AHU) and it died on me about 1500km from home. Oct 21, 2021 · 2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. factory tunes work this way - oversizing the nozzle for the power in the tunes. Example, if the 3 numbers for the AHU engine read all positive reads, it is very likely that the #3 injector is overfueling. 0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1. Nov 28, 2019 · Hi I have an Audi A4 B5 1. put the injectors in with old washers and seem fine so far. Jul 27, 2010 · I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta. Stealth TDI Aug 2, 2015 · Hi guys Im about to start building up my AHU engine and converting it to a Rover pump. 2004 blue GSW TDI, 5 speed, lowered, GLI BBS wheels painted black, Malone stage 2, Aerotur Feb 19, 2009 · I have a 1998 Jetta tdi AHU. Recently, I've noticed the clutch slipping, particularly when I've got the tuning chip switched on, and I can't find any reference in the service history to say Apr 13, 2014 · Aright, getting ready to yank the 1. I welcome email with comments or questions about the content of this howto! Anything you do to your own car is AT YOUR OWN RISK! Nov 5, 2013 · Kit to fit the newer ALH style injection pump to the older style tdi engines. Egr delete. 7 3. 177 iirc, on both alh and ahu here. 9L TDI (AHU), Jetta, Passat 96-99. Dec 30, 2008 · well--would have been nice if you wouldnt have done that----ive got a glwplg stuck in another retired b4 i have----i ran veg oil in it--had nothing to do with the gp breaking---but--i tried to blow it out with compression--no go----i was going to get a old injector--and make a adaptor to thread into the inject hole, with a air hose fitting on the top--air pressure that cyl, then try and drill Jun 11, 2014 · IMO, most people undersize the nozzles. Apr 2, 2010 · Easiest thing, without much complication is: for the turbo a gt1749va plus afn manifold, injectors with . 9l 2001/2 tdi vw jetta engine with a used engine. Line 1, 2, & 3 also available individually - call for details. Put it in the hole and rotate it a full turn then look at the mark. VW TDI #1 injector line. will be running hopefully about 180bhp and over 300ftlbs when i get my bigger injectors in . VW TDI Injector Pump Rebuild Kit with special tool for the triangular bolt on the top of the pump. Nov 3, 2017 · Although projected wear rates vary, by the time your TDI approaches a quarter million miles, odds are the nozzles are worn and the injectors aren’t delivering as much fuel as new nozzles. 0L ALH, auto, silver wagon, lowered, Colt stage 2 cam, ported head,205 injectors, 1756 turbo, Malone 2. OE part # - 038198051D. This is a mechanical pump that can run the 1. it happens a lot I think although like you I don't. Volkswagen New Beetle 1998-2004 TDI - ALH FWD . You will need a wrench for 13mm and 17mm, a computer with VAG-COM and obd-2 cableVag cars up to 2000 years Golf 3, Passat B4, Injection Pump: 1. 1. Lots of things (injectors!) are hard to find or get serviced as they are very much oddballs compared to the rest of the VW product line. The head is a rail injection, so no injector pump and the injector is reduced in size to accomodate the limited space allowed for it. 216 or . I am currently at 140 hp with a stage 1 remap and upgraded 110hp injectors. sbc stage 3 clutch . Genuine direct replacement part for your US-market 100 hp TDI with Pumpe Duse engine. Apr 4, 2016 #20 Oct 5, 2000 · The AFN engine was the first 110bhp engine. There weren’t a lot of good videos on this subject, so I tried to Jun 11, 2017 · I ran these without a tune for about 2 months until I got my flashzilla. I've had an ALH Corrado swap, AHU Corrado swap and 2003 TDI Jetta Mar 23, 2011 · Joined Mar 23, 2011 Location COLORADO (SE of Denver) TDI 98 Jetta TDI AHU 1. 230 Wuzetem Injector Nozzles are the best bang for your buck if you are looking to upgrade your stock injectors to . If you want to replace the seals on top of your pump, you need the special adapter to do the repair Mar 23, 2011 · Joined Mar 23, 2011 Location COLORADO (SE of Denver) TDI 98 Jetta TDI AHU 1. I believe this is the kit I need. These pumps are quite sophisticated internally and attempting to rebuild one is not well suited for a Do-It-Yourself project. 230 nozzles, the n75 valve, the vacuum reservoir, the oil lines. 9L (944 TDI swap in Aug 17, 2020 · 2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 4x Injector Retaining Plates — 059130216C 8x Retaining Plate Nuts — N90446502 4x Injector Seals— WHT000884 / 219. com the process seemed to go fairly well. 5 tdi inline 5 engine. 0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more . The TDI nozzles could last anywhere from 50,000-200,000 miles and beyond with normal use. TDI 82 rabbit vnt ahu, 98 jetta vnt ahu, 05 parts car, 88 scirocco. 157mm, . 1 day ago · – The injectors are tested and the pressures (low/high) are set at 200/310bar or 230/310bar. Oct 3, 2000 · After learning about the AHH's injector pump being 11mm and the block being the same type of external waterpump block as the AHU I began poking around www. Feb 12, 2018 · I’m looking to upgrade / replace injectors soon on my AHU. – The professional installation is required for injectors to work perfectly. This is the individual diesel injector line for the #1 cylinder AHU/1Z TDI engines. Complete set of rotary pump TDI (1Z, AHU, ALH) injectors with your choice of DAP injector nozzles. you get FAR better power delivery with larger nozzles. However, the nozzle and its spray pattern gradually diminish. That's still $1200 US dollars considering you have the upgraded injectors already. The 11mm pump install went just fine, I did find that the car already has PP520 injectors installed, so I left them in place. Nov 25, 2022 · The production of 1. I have been reading and reading and reading here and elsewhere on the AHU swaps into the mk2 chassis and I have a few questions. Oct 8, 2020 · It needs a new pump, I'm 19 and new-ish to TDI's/working on cars, but I like to think I know a little. Procedure. but its capable of over 200hp or 220-230bhp before the bottom end needs strengthening . The car has a malone stage 3 computer, Bosio 520 Injectors, 4 bar map sensor, high flow injection pump with upgraded fuel pump relay and a deleted EGR. VW TDI #4 injector line. You return your serviceable injectors to us for a refund of the deposit (pending inspection and approval). Feb 26, 2020 · Hello everyone, this is my first post here. 310 Wuzetem Injector Nozzles are the best bang for your buck if you are looking to upgrade your current nozzles to . 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup, Oct 23, 2021 #27 Injector Line Set: TDI (AHU) 96-99. 5 TDI engines. I had a mechanical pump TDI once upon a time (2. Jan 14, 2019 · Fuel Injector Removal Puller Kit Injector Seal Install Tool Compatible with Volkswagen TDi 4 Cyl 8V 16V Diesel Replacement for Audi VW 1. 9L TDI Engines. 216mm 0. This is a big step up from the B4 wagon in a lot of ways. 3L ISC 3945, 2016 Apr 2, 2010 · Joined Jun 22, 2008 Location Barnsley, South Yorkshire, UK TDI Arosa CR - 550hp - 9. Made by Metalnerd. Following Jim's instructions at dieselgeek. 1997 - 1998 Mk3 Jetta TDI with AHU Engine Code; 1996 - 1997 B4 Passat TDI with AHU or 1Z Engine Code; 1999 - 2003 Mk4 Golf TDI with ALH Description. Fully tested and ready to run. 205mm nozzles are an entry level upgrade for your VE TDI. Here are the specs for the car, and work performed during the swap . Jul 19, 2012 · Additives are not long-term solutions, eventually the leak will come back even worse when the original failing seal really cuts loose. When the engine is started cold the idle is perfect but there is small hints of white smoke out of the exhaust and when the engine tries to rev it starts to break up past 1200rpm and gets bad at 2000rpm. Aug 6, 2014 · 1. Mar 22, 2005 · Glad to know ALH injectors will work in AHU. I read that the physical difference from the AHU(90 bhp) and AFN (110) are the injectors,turbo however I have read that the AHU has a bigger fuel pump. It cranks great, but I don't think Jun 20, 2007 · 1. Description. Replacement will restore it to like new condition. Thank You for Your Help! Symptom: 5 days ago started hearing a Very Loud rattling noise coming from the forward-end of the Injection Pump after starting cold (sounds like marbles rattling inside the IP). I got a constant stream of bubbles, so I went and got some new vinyl tubing (clear) to connect the lines all the way to the injector pump. 2 V8 FSI TSI TFSI Petrol Jan 5, 2010 · Im in the same situation,i want to buy this turbo for my 1Z;you can use a turbo manual boost controler to increase the presure in turbo and another manual boost controler via bleed line to fool the ECU,its cheap and its working(i have done to my stock turbo GT15),but you need also a boost gauge. Really stinks because it's cold out and no garage. 950 (included with injector) 4x Seal — WHT005302 (included with injector) Fits the Following: 2012-2014 Passat TDI Aug 12, 2024 · The 1. Injector Line: TDI (AHU) 96-99 - #1. 9L TDI - 1Z, AHU, ALHTechnical Information:Includes 4 Nozzles. The older pre-recall injectors in the 1Z that came with the BK ECU too were two stage injectors however they had lower break-pressures of 190/280 bar. In the rebuilding process, the injectors are disassembled, cleaned, new nozzles are installed. 184 size, manual . Ive got a running/driving mk3 tdi Jetta as my parts car. $400 for the set . 9L (944 TDI swap in progress) I moved so now i got nothing but an AHU in a garage on a pallet. VWDiesel. The motor was running about a year ago in the swap, then I had a valve stick and had to pull the motor to rebuild it and the head. When those things are done, then you have a worthy base to upgrade other parts that offer much less performance bang-for-the-buck like the intake manifold. 25 Cat back, G60 fuel pump. 205 Wuzetem Injector Nozzles are the best bang for your buck if you are looking to upgrade your stock injectors to . Dec 28, 2023 · I got a proper suction flask set up and pulled vacuum from the #1 fuel injector stub. Worse news is cost to replace the pump and injector. Mar 23, 2011 · Joined Mar 23, 2011 Location COLORADO (SE of Denver) TDI 98 Jetta TDI AHU 1. 6 td Mar 22, 2022 · You then fit the chips back -make sure the checksum is corrected- and pray that the car starts ! A good measure is to get AFN injectors or larger as well, they are larger than AHU- a good replacement is the t4 injector as fitted to the 150bhp 2. Bosch Part # 0986441568. I've been lurking in the background for over a year reading posts and comments while I worked on my 82 Vanagon swap. 5" exhaust. 9 TDI PD FIRAD +50% injectors are an intermediate level upgrade for your PD TDI. 310 nozzles in your VE TDI Engine with the 1Z, AHU or ALH engine code! Aug 29, 2008 · Joined Aug 5, 2001 Location MD TDI No TDIs Currently, I have an R36 Corrado. They are all pop tested and the pressures (low/high) are set at 225/310bar for best performance. 6 V6 4. May 7, 2005 · I put rebuilt injectors in BUT I could not get the copper washers out to replace with new one, maybe the old ones were but in and tightened too much not sure. 950 4x Fuel Injectors — 03L130277A / 0445116010. 13 month unlimited mileage warranty Volswagen 1. You will use your original sprocket. !!!! Need recommendations on a more reasonable VW mechanic in No. 230 nozzles on your VE TDI Engine with the 1Z, AHU or ALH engine code! Free shipping in Canada is available on all our products. Mar 30, 2007 · TDI 1998 NB TDI, 2006 Jetta TDI, 2014 Tiguan gas, , 2019 E Golf X2 Above has all the parts for the 1Z/AHU water pump replacement. 8 2. This is the individual diesel injector line for the #4 cylinder AHU/1Z TDI engines. Injector Nozzle SetBrand: BostechCondition: NewLimited 13 month / unlimited mileage warrantyVehicle Fitment:Volswagen 1. Aug 8, 2015 · 2005 B5. The problem is the i can't Dec 18, 2015 · I'm a big-pump, big-injector, mild-tune kinda guy, like VW's on Motorsport division did on their 24h endurance racer. This thing is so much fun to drive! It still has the stock injectors and turbo with no tune but I can climb hills and go with fast moving traffic. 9TDI VE (ALH/AHU/AFN/ASV/1Z) uprated injectors. 216 so will give a fe extra bhp ! I recently got a MK3 TDI Jetta (1998) with an AHU engine, I purchased it cheap with a blown head, upon inspection the turbo is also FUBAR, worn and leaky with 265k+ miles on it. The AAZ is a fine engine, but they are pretty scarce. VW TDI injection pump. and suggestion for getting them out I used a pick with not success. leading you to use very long injection times for power you use on the daily. power increase. 2 3. Apr 26, 2007 · Even then, it's still cramped. Other values are possible on demand. Puller85 Member. I am looking at a fmic, turbo upgrade, arp headbolts, sachs upgraded clutch and I am guessing upgraded injectors to Bosio 520. 9L TDI - 1Z, AHU, ALH Jul 9, 2019 · Son has a 2004 Jetta TDI that he has been working on for months, he was just about to bring it into the shop for a tune when he was told the injectors would need to be upgraded first for the tune. Volkswagen Passat B4 1995 - 1997 TDI FWD . Injector calibration service with an available Hotswap option. :mad: I have a lift Aug 9, 2020 · Regulation Timing with VAG-COM. 205s, but the DLC coating dramatically lowers internal friction - allowing the fuel injector to open and close much faster. Copper crush washers are also included. Aug 21, 2021 · Buy munirater 4-Pack Fuel Injector Nozzles Replacement for VW TDI AL Beetle Golf Jetta 150 P502 MK3 MK4 1994-1998 Golf/GTI MK3 TDI - AHU FWD . Thankfully there's a TDI club trusted mechanic close-ish that can do the pump and recommended I do the injectors since the system is being re-bled. The diameters available are 0. I have been following tdi club for awhile now and I need some help please. To minimize downtime: Select the "Hotswap" option, and we will send out a set of freshly reconditioned and calibrated injectors complete with the new Bosio nozzles. Joined Sep 16, 2021 98 Jetta TDI AHU 1. You are buying complete set of 4 injectors ready to fit in the engine. 8) The next step is to see if the injector is "stuck" to the block, or if it moves freely and *hopefully* will come out. K03 hybrid. with the top cover seal and the driveshaft seal will require timing work, which really does require VAG-com, especially with the QA stuff. Thread starter Puller85; Start date Nov 11, 2021; P. TDI earlier generation with mechanical fuel pump run via timing belt 2. 9 TDI PD FIRAD +50% injectors are the best bang for your buck if you are looking to upgrade your stock injectors on your PD TDI Engine with the BEW, BHW or BRM engine code! Free shipping in Canada is available on all our products. Reply Feb 18, 2013 · the 1Z/AHU and ALH are different in almost every way except their fuel system types. I don't think in my mind it's laggy at all. DLC 520 nozzles are a significant upgrade in fueling for ALH, AHU and 1Z TDIs. 9 TDI engines. Volkswagen Jetta MK4 1999-2004 TDI - ALH FWD . the Oct 26, 2006 · 1998 Volkswagen Passat TDI Here is my latest TDI creation, the B5 Passat. and theres about 170-190bhp depending on what turbo and what injector use . 9L TDI 90hp 110hp and 2. Volkswagen Jetta MK3 1994 - 1999 TDI - AHU FWD . I put a 15mm wrench on the injector and gently wiggled everything back and forth to check for movement and ensure that the injector would come free easily. Aug 12, 2019 · 98 Jetta TDI AHU 1. Without any local shops to replace the o-ring on my '96 passat ahu fuel distributor, I took on the challenge myself. This car / engine combination was never really sold here (other than 3 original B5 sedans). then fmic Apr 14, 2010 · Joined Mar 23, 2011 Location COLORADO (SE of Denver) TDI 98 Jetta TDI AHU 1. New 1. 300mm 0. Jul 17, 2008 · my ahf. – 100% P&P fitment. Current setup is 5-speed manual transmission, VNT-17 turbo, straight pipe, EGR delete, ported head, ARP head studs, stage 2 clutch, stage 2 camshaft, and she’s soon getting a 3 BAR MAP sensor, a Stage 4 RocketChip tune and either an 11mm or 12mm fuel pump. $100 Core Charge/ Injector . started to try a rebuild myself and due to circumstances had to send it to my vw mechanic who swapped the engine in initially. What I tried to make a point of saying though, and clearly didn't do a sufficient job, is that it didn't help the situation to start with the injectors when there are less costly and more Oct 26, 2013 · BTW as to "AAZ or AHU M-TDI", go with the AHU all the way. when I first installed them it would shudder and lope really bad at idle. 4x Fuel Injector Unit — 03L130277R Injector Seal Washers — 059130519 (included with injector) Injector Seals— WHT000884 / 219. Volkswagen. Excessive Feb 19, 2009 · I have a 1998 Jetta tdi AHU. There are multiple part numbers for these injectors, all of which are interchangeable with each other. 216 nozzles and a K03 with adjustable waste gate. Jan 11, 2015 · This includes some money on having the injectors/nozzles flow tested and checked out. 9 TDI (AHU/1Z) equipped vehicle and notice leaks coming from your injector lines; replace them all in one shot with this all steel set. 320mm and 0. 205mm or . Crack one of the injector Mar 3, 2005 · 2003 TDI 2. 7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2. OEM part number 038 130 073 BN. Brand new genuine part. Large front mount. I set timing via the sticky on here, bled the pump with a mityvac, and cracked the injector lines. 216 injectors My options from searching on the web : - K24 with intake and exhaust manifold from aaz or 1. /lb. sure it "goes fast" and might not I have one in my AHU/1Z in a 99 golf currently with stock injectors (waiting for my Hflox . things started out ok with the replacement engine and slowly lost compression over time. I found an ahu engine and swapped it in to replace my thirsty V6. Find our tuning injector nozzles for 1. Am I on the Mar 21, 2015 · TDI Injectors replacement. . 205 injectors, but I see a few folks on this forum getting fantastic miles per gallon from 0. Manufacturer Part Number. If you want to replace the seals on top of your pump, you need the special adapter to do the repair Sep 4, 2011 · 7) Pic of the injector once everything is disconnected. Oct 15, 2022 · . Feb 14, 2024 · Replaced my wrecked 1. 9tdi AHU and I am looking to reach around 200hp. 360mm Rebuilt Set of 4 TDI Injectors for 98-05 Beetle, 99-05 Golf, 99-06 Jetta. Brand New BRM Injectors, sold as a complete set of four. TDI 2003 TDI 2. The injector pump's part number started with 038 just like a mk4 11m pump. Slide hammer for removing the injectors on VW TDI engines with VE engines (1Z, AAZ, AHU, and ALH engine codes). Ive never built a Tdi engine but have built plenty of gassers. For injectors I'd recommend PP520's, larger and you'll have smoke issues and overfueling and less and you won't make as much power. 2015 Passat TDI 6sp manual. Timing is adjusted by physically rotating the entire IP body. 216 Wuzetem Injector Nozzles are the best bang for your buck if you are looking to upgrade your stock injectors to . Or if all 4 were good, I might swap them all, and then save my three good original injectors for later. They are 0. And delivery pressures also tend to decline with age, sometimes not evenly across cylinders. With these small injectors I only get about 15 psi boost and it levels off there. 9l TDI (AHU motor) Have turbo issues and looking to upgrade from a stock wastegate turbo. 1997 - 1998 Mk3 Jetta TDI with AHU Engine Code; 1996 - 1997 B4 Passat TDI with AHU or 1Z May 21, 2009 · The other big reason for electronic is that for what ever reason if something does go wrong, replacement parts are simpler to get. All you need is a chip (Malone, Rocketchip, TDTuning, Kerma, or a few other reputable people) and injectors. Logged Glenmorangie single highland malt. This is a video I made while changing the timing belt on my AHU/1z TDI in my Mk3/A3 Jetta. 187mm, . Apr 8, 2000 · 1998 TDI, replacement factory motor with about 140 k miles. Injector Line: TDI (AHU) 96-99 - #4. Aug 13, 2019 Now crack injector line nut #3 (the Aug 1, 2010 · On an AHU, you cannot go wrong with an A4 11mm injection pump upgrade, later-model A4 ECU, good fresh injectors and going to a VNT turbo. First review 1000q: 1Z/AHU engine timing belt removal for mk3 jetta and passat TDI. Nov 11, 2018 · Joined Mar 23, 2011 Location COLORADO (SE of Denver) TDI 98 Jetta TDI AHU 1. Jan 23, 2011 · After giving the car a trashing today to test the new n75 I fitted to my car (ahu in corrado )now it has developed a new problem, no3 injector has a big air leak in its seting allowing air to escape around the injector body. Apr 24, 2021 · Mark the face of the injector with a magic marker. Modifications of 1. 9 TDI with pump injectors. As mentioned you do not replace Bostech New DSLA150P520 Set of 4 Fuel Injector Nozzles for Volkswagen 1. 6l na diesel out of my mk2 Jetta for an AHU transplant. 0, 2003 TDI NB for next daughter, head repaired and on road,glutton for punishment got another tdi 2001NB,another yellow tdi NB , added an 06 NB DSG Oct 7, 2010 · Hey guys, I will give a little back story to get you on the same page and hopefully you guys can shed some light on my problem. 216mm Injector Nozzles. New Injectors DSLA150P764 1. com 's parts catalog. Nov 24, 2017 · I have a 1997 VW B4 passat, 5 speed, 1. Last edited: Feb 11, 2015. Volkswagen Golf/GTI MK3 1994 - 1998 TDI - AHU FWD . com so I'm going to pull the head. USA TDI 2015 GSW 6M in S trim the other oil burners: 1967 two stroke Sonett 1988 Bolens DGT1700 Mar 21, 2015 · Joined Mar 23, 2014 Location Abbotsford, BC. I found the parts from S&P to work very well. I had some difficultly in cleaning injector bores to get a clean seat for the crush washer to seal Dec 22, 2005 · Ahu/1z uses same injectors as alh (with some slight modification alh injector pumps also fit - same exact Injection system and programming basically). 205 nozzles in your VE TDI Engine with the 1Z, AHU or ALH engine code! Free shipping in Canada is available on all our products. 240mm 0. TDI '93 Passat - AHU mTDI with GTB1756VK Apr 23, 2010 · TDI 2008 Touareg V10, 2001 Audi TTQ Roadster TDI 6-speed, 2005 Jetta Wagon TDI 6-speed Sep 12, 2013 #9 Replace the injector harness. 9 TDi (AHU) engine is now in need of a timing belt plus tensioner service, the injectors are getting a bit past it and generally it's sounding like a tractor at only 120,000 miles. Feb 5, 2013 · Posting here because the car is now modded, but not sure that's really affecting anything. Gasket, Seal. Made with new . 9 TDI engine from Volkswagen is one of the best known and most reliable diesel engines, produced from 1991 to 2010. Mods: DLC1019's. The instructions should be similar for earlier TDI engines (AHU and 1Z). Part Number: DSLA 150 P502,DSLA150P502 Mar 20, 2009 · i have put ahu injectors in my 1Z M-tdi thay fit no prob . Over a few months ago I swapped an AHU motor from a 98 Jetta into my 82 Vanagon diesel. 360 Degree mark in the head and a clean spot on the injector indicates the injector isn't flat. Aug 21, 2002 · Bad thing is, diagnosed as #1 cylinder injector pump mechanical failure and injector misfire. Warranty Details: Lifetime, one-time replacement warranty from Metalnerd. 205mm 0. 250 injectors replaced by Giles in the mail). 99 Add to cart I have now driven my TDI swapped caddy for a week. HELP!!!Please!!! VWDiesel. And the tune. 9L AHU TDI(from a 1998 Jetta), European PD 130 Intake Manifold, Kerma PP764 Injector Nozzels, Custom 2"od Intercooler pipes, Slowe Racing EGR Delete, Techtonics Borla 2. So since you'll be changing the pump, injectors and turbo anyway, do the hardware swap just once, I say. . 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup, Dec 5, 2020 #2 New OEM fuel injector for the #1, #2, or #4 cylinder in VW Mk3 and Mk4 TDIs with a 1Z, AHU or ALH engine code. Product Fits. Dec 10, 2023 · I know i will need to increase the fuel supply so maybe i wil install 0. Probably talking 11 or 12mm pump Big injectors BV43 turbo Big intercooler Nov 23, 1999 · Joined Jun 20, 1998 Location Sterling, MA. I can read the ecu using vcds and I don't have any codes. 205 or 0. 205mm Nozzles10-20HP over stock nozzlesECU Changes are NOT requiredBostech: DSLA150P520. Feb 6, 2014 · If you are dealing with the AVF, there are 4 window in block 13 and associated values. Line 2, 3, & 4 also available individually - call for details. Full mark on the injector and a black spot in the head indicates a high point in the head. 216 injectors. If you are dealing with the AHU, there are three numbers. That means 11mm pump and Bosio Race520 (or equivalent), turbo as indicated above, and tune to suit (and 3 bar MAP sensor). Cam and lifters went Mar 23, 2011 · Joined Mar 23, 2011 Location COLORADO (SE of Denver) TDI 98 Jetta TDI AHU 1. 250mm 0. 0 3. I have bought a second hand 1. Oct 13, 1998 · AHU and ALH injectors even the 1Z are two-stage injection and yes the pressures can vary from one injector application to another reference the BK ECU upgrade kits. » Engine Specific Info and Questions » TDI Engine -General Info (Moderators: malone, burn_your_money, Vincent Waldon, theman53) » tips on swapping tdi injectors Copper washer stuck Solved Feb 19, 2010 · I'm having an issue with a project i'm nearing completion, its a freshly rebuilt AHU with gails rebuilt injectors and DLC520's. Complete CP4 high-pressure fuel pump (HPFP) kit for common rail VW TDIs with a CBEA or CJAA engine code. The . 9 TDI - was 290hp, Mk5 Ibiza 2. I have 0,216s injectors,i setup the IQ to 3,4mg/str ,im runnig the turbo with 1,1bar max boost and "Supplementary injector" on 1996 Passat TDI models - North American specification only- The 1996 Passat TDI models in North America were the subject of a technical service bulletin (TSB) regarding the engine control module (ECM). The #3 injector is considered a default '0' read. Totally reached my goal tho I do plan to replace injectors this Summer. Fits the Following: 2010-2013 Audi A3 TDI Aug 4, 2015 · 2003 TDI 2. TDI 2013 Passat TDI, Newmar Ventana 8. smaller nozzles (or 10mm pump)means longer injection durations and the combustion window is far from ideal. Work well in a stock TDI, providing about a 15 HP and 25 ft. Lightly tighten the hold down bolts. 216mm nozzles are an entry level upgrade for your VE TDI. 2005. 230mm 0. I custom built the harness, swapped everything Stock replacement turbo for early ('96-'98) Mk3/B4 TDI with wastegate. You step on it anytime above 1500 and you're gone. 5 - Reman. This is a high quality direct fit replacement. 230mm nozzles are an intermediate level upgrade for your VE TDI. Long story short, I tried to replace the injector seals and now it doesn't run well/at all. 9 TDI engines 1. Thanks fellas, ill check them out. the ALH was a ground up design whereas the 1Z/AHU is one of the last in a series of evolutions on the engines used back in the late 70's. This document explains injector removal, nozzle swap, and injector reinstallation on a VW TDI. I ordered a new head for it last night, however I'm looking at turbos and injector tips now. 205 Wuzetem Injector Nozzles are the best upgrade for your stock injectors! . 9 M-TDI Pump. 230 Wuzetem Injector Nozzles are the best upgrade for your stock injectors! . 9Tdi modifications, what can be done? Feb 25, 2007 · 2000 Golf ALH, 240K miles. There might be an immeasurable difference between them, and automatics uses . I intend using . Completely remanufactured injection pump. It cures many of the disagreements I have with the TDI engine, most specifically, injector location is less than optimum and the exhaust exits at a very rakish angle. One for now and 2-3 for later. It is basically the same as the 1Z and AHU engine, but with a VNT turbo and different profile cam plate in the injection pump, and the 205 injectors. Oct 14, 2022 · . Oct 8, 2012 · Hello everyone. Each chip is tailored to your individual car's mods and desired smoke and driving characteristics. 5 - 2006 Mk5 Jetta TDI with BRM Engine Code Jun 13, 2019 · 2001 golf tdi 4 door auto now a manual, mine, 2000 golf 2 door M/T son's,daughters 98 NB non-TDI 2. 0, 2003 TDI NB for next daughter, head repaired and on road,glutton for punishment got another tdi 2001NB,another yellow tdi NB , added an 06 NB DSG Apr 1, 2011 · From what i've read on other users with 90hp engines, you really want to replace the ECU and wiring harness with one from a 110hp engine, as thats capable of running a VGT turbo, whereas the 90hp turbo is wastegated. Im going for 150 Hp and preferably around 260 ft Lbs of torque. These cars include: Volkswagen. These injectors have been professionally rebuilt and calibrated with new nozzles by a Bosch service center. 0, 3" exhaust, 18" BBS RC GLI rims. Mk3 Jettas and B4 Passats either came with a Garrett GT15 or Borg Warner/KKK K03 turbo. The injectors, and GQ ECU, are part of this factory 'cat injector delete' program for the cars affected. If you are starting out with an AAZ car, it should already have a glowplug controller on board. These are stock ALH/1z bodies checked cleaned and fitted with larger nozzles. This pump is based off of the LT28 pump, so it will bolt on to the 1. VA (Sterling area or within 10 miles), to quote finishing the work in replacing the pump, injector and check out. Includes new injector seals & fuel return line. They are basic Apr 12, 2013 · This is for an AHU motor swapped into an 81 Caddy. – We do not require your old bodies in exchange. 1999-2004 Golf/GTI Jan 9, 2008 · 2001 golf tdi 4 door auto now a manual, mine, 2000 golf 2 door M/T son's,daughters 98 NB non-TDI 2. Nov 13, 2004 · My 1. The first thing is determining what seals are actually leaking and repairing each one in turn. Dec 10, 2024 · Direct Replacement. I did have to change my IQ. Noise goes away after 2 - 5 minutes of engine running. Sadly, all of the bubbles are from the pump, well beyond any reasonable amount of air that might have been in the lines. You may need a couple custom intercooler pipes. There are brand new sets of bosch nozzles on ebay, search tdi nozzles and look for bosch boxes in the pictures. Volkswagen Golf/GTI MK4 1999-2004 TDI - ALH FWD . jmdit sopax jqhgo lhka vstz thjfe wwhfko jewer obzuzx yijomgln