Polaris deep bore clutch replacement. Drive Clutch Bolt Torque: 80 ft-lbs (108 N·m).

Polaris deep bore clutch replacement 899 cc. If you want this you need to request it at your dealer. my clymer manual says the rear Polaris Employees Only: Call 1-888-598-3856 to place your order. Reverse Transmission. 75 rotopax mounts, HD front pinion cover, rhino rear axles, oem rzr front axles, 14 Oct 23, 2016 · Polaris front lock n ride cargo box Polaris rear rack extender Warn RT 3. Drive Clutch Bolt Torque: 80 ft-lbs (108 N·m). 200 deep bore (the taper starts . Replace the clutch after cleaning the stub & inner bore-see Indy Dan's post # 20 below. Polaris, Fuji, Star, et al. It should come off before you get to 1/2" drill. Apr 22, 2024 · Insert the clutch spreader tool into the threaded hole on the driven clutch and turn clockwise to spread the clutch. Call: (218) 967-8205 This trail package will produce 14 HP over a stock 600. The engine has a 25mm taper on it. The 911 clutch cover uses weight screws similar to what many adjustable weight primary cam arms use. They are tuned for very quick throttle response in deep snow when boondocking and climbing, so that you have instant power all of the time. ) 2. Deep Snow Agility. for polaris snowmobilesonly 1972 and later equipped with polarisfuji engineswhose crankshaft pto extends into clutch approximately 2". SM-03259 - Replacement Clutch Rollers for Polaris Driven Clutch (PKG OF 3) Mar 18, 2024 · 1000 Series Drive Clutch: The primary drive clutch is designed with a 1. TORQUE SETTINGS: Drive Clutch 800 Clean Fire Jan 1, 2021 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. 562”. so i use a deep socket and a trailer hitch ball. this is the 30mm 110 taper drive clutch “deep bore,recessed” for polaris snowmobiles made from 1972 with polaris/star engines–it contains 6 205918a pucks, and orange spring 205583a Overview of Comet 94-C Duster Calibrated Clutch with 6 Pucks – 206096A Polaris P85 Clutch Spider Rebuild Kit (wide 0. His clutch system is having About this item. Clutch does not come assembled. Plus there is different offsets from the crank stub to the belt face too. How 'bout this, closed face, deep bore, bolt pinned, late model style logo'd clutch. All tapers are 1:10 31mm bore, 42mm bore depth (MY07 & up CFI engines) 2870576 29mm bore, 28mm bore depth PS-48587 29mm bore, 35mm bore depth PS-48584 The last two reamers are used on clutches that are mounted on crankshafts with Max. To maintain optimum performance, clean with non-oil based cleaners such as isopropyl alcohol. S6253-8444-LL8M. All you need is a 3/4" x 4" bolt and two 1/2" sockets (one normal and one deep). 54" rollers) SM-03088. It is manufactured using high-quality materials, to the same specifications as the original part. They are no longer made, Wahl racing has some that they remachine and they are still for sale. Primary Clutches Sep 23, 2011 · The sizing of the Polaris Drive/Primary Clutch reamers, is one way to describe the bores into the clutch. ShipToDealerSalesWidgetCopy }} Jun 5, 2013 · 2013 850XP HO F/R Polaris Bumpers 2up Seat / Foot Pegs HL HD Springs QSC Clutch kit 27" Grippers Direction 2 Flares Lock N Ride Front Box Lock N Ride Tall Windshield Oct 2, 2016 · One day i filled the box with water and realized water was pouring behind the cvt box. It is considered a service advisory. Big bore and Turbo versions are Shop Snowmobile Clutches in OEM Service & Repair Parts at the Polaris Snowmobiles store. Replace your worn or damaged Polaris Primary clutch with a new stock unit; Clutches DO NOT come with weights and spring; Purchase an EPI Clutch Kit and The Clutch Guys will pre-install the components; Secondary clutches also available, call for availability - 218-829-6036. 5 PSI) Tires Type/Pressure Rear. 24" Bore with Weights and Spring, Replace# 1323068 in Engine. hello I'm Cal Larson Director of Engineering for Polaris Snow and I'm going Dynojet Jet Kits- Polaris ATV; Big Bore Kits / Replacement Parts. Do so and go riding. 5 PSI) Brake, Hand. S8633-8444-LL8R. Brake, Parking 1000 Series Drive Clutch: The primary drive clutch is designed with a 1. We recommend stock clutch parts for longevity and reliability. Mar 22, 2011 · Comet made a replacement cluch, PN 217502A, and the bore on it was 0. Knowledgable US Sales & Support 810-395-7162 Hours 9-4 Feb 4, 2012 · Polaris Hawkeye Manual Online: Cvt System Disassembly / Drive Clutch. I took a 1/2" threaded PVC end and epoxied it to the bottom of the driven-side of the housing with a threaded plug (new housings have drains). Replacement part number: 1322996. TORQUE SETTINGS: Drive Clutch 800 Clean Fire Oct 20, 2023 · Polaris Snowmobiles - P22 Clutch Update October 19, 2023 An update from the Polaris Snowmobiles leadership team regarding the P22 clutch updates. {{ pageSettings. I saw a left hand 1/8” bit 2-1/4” long on the internet. The pistons used are a stock 700 piston that will need to be modified in the wrist pin area. 30mm 1:10 taper bore; 1-3/8" wide belts. Jul 8, 2021 · Buy LKONWEE Belt Box Seal Drive Clutch Cover Gasket Replacement for 2012-2021 Polaris ACE RZR 1000 XP 900 S Ranger 900 1000: Gaskets - Amazon. Aug 15, 2016 · I had to replace the base plate due to the gobs and gobs of sealant the PO used. Worked perfectly. Polaris OEM Factory Replacement Secondary (driven) Clutch, Part #1323403 This is a Genuine OEM Polaris Part. The air angle drill below has the smallest head length at 3-1/2”. Genuine Comet Industries part made in the USA! Mar 11, 2023 · 2019 Sportsman 850 SP Premium, Removed all Warning Decals, 3500# Polaris Winch W/Synthetic Rope, Winch Stopper Cable Line Saver, Garmin GPS176C, Ram Mount, Polaris Rear View Mirrors, 4" Front Rack Extender, ATV-GURU. I’m assuming the bolt shank that’s stuck in yours is about 3/4”-1” deep. The primary on most of the leaf spring TXL was called a deep bore or 32mm clutch. Will reply with review after dealer install. 8. Call: (218) 967-8205; Aug 23, 2019 · Polaris Hand warmers, Mirrors. It's a genuine OEM part that is tested by Polaris engineers throu. com FREE DELIVERY possible on eligible purchases DRIVE CLUTCH. Mar 17, 2011 · 1983 was the last year of the deep bore clutch, closed face (on the 600) 1984 was the first year of the shallow bore clutch, but it was a closed face (on the 600) 1985 was a shallow bore, and first year of the open face (again on the 600) To my knowledge, there was never an open face, deep bore clutch offered by Polaris as its' own part number. Most cranks are 30mm 10:1 taper but the bore can be deeper on some. All genuine Polaris P-85 Clutches have the open-face design to allow for better cooling of the sheaves and longer belt life. 99 Mar 18, 2024 · VEVOR Primary Drive Clutch Fits for Polaris RZR 1000 2014-2023, Drive Clutch Assembly 1. COMET DUSTER DRIVE CLUTCH FOR POLARIS SNOWMOBILES 1972 AND AFTER (Polaris/Star/Fuji Engine) WHICH REQUIRES "DEEP" CLUTCH BORE. Drive Clutch Type. Nov 3, 2023 · QNHEAY Clutch Puller Tool Fit for Polaris Ranger 1000 Polaris RZR Pro XP Polaris RZR Turbo R Polaris RZR XP Turbo 2018-2023, Primary Clutch Puller Replaces PU-52422 MADE IN THE USA - Primary Clutch Puller for Polaris Ranger 1000 / RZR Pro XP/RZR Turbo/Turbo S Boost 850 2018-2024 / P22，Replaces PN# PU-52422 / PCP-24 Dec 13, 2016 · 2015 850 SP - front lock and ride, Ricochet front brush guard, Sirius pro series 20" LED light bar, rear lock and ride with backrest, Polaris 3500 lb winch, reverse lights, heated grips, QSC adjustable weight clutch kit, overfenders, jccapri bushing kit, cecco braces front and rear, front HD springs, twin 1. 10/98 5. TORQUE SETTINGS: Drive Clutch 800 Clean Fire Jan 30, 2007 · comet duster clutch. There are many offshore aftermarket replacements available at a better price, but none of them can match the quality of Polaris OEM clutch parts. 20. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights Jan 16, 2010 · well BRUCE we are in the same boat my secondary clutch wont budge ether. Jan 3, 2017 · Bigger tires. 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" rear wheel conversion. Mother Clutcher NON-EBS aftermarket clutch made as an OE style Polaris primary (aka drive) clutch made specific for 2010-2014 Ranger 800, all packages including Full/Mid, and XP/Crew. Foot-Activated Hydraulic Disc. 840 cc. Mar 18, 2024 · 800 Series Drive Clutch: The primary drive clutch is designed with a 1. Displacement. Engine (International Models) S9153–9044–LR9B. If I make an adapter for stepping up to a Polaris deep bore clutch from a 72 Charger does anyone think there will be balance issues? The deep bore clutch was designed to sit on the taper deeper inside the bore. You may or may not have to calibrate the clutch engagement RPM for your engine by changing springs and weights. > SNOWMOBILE > POLARIS > 800HO AXYS 2015+ > MOUNTAIN SERIES PRO SHIFT CLUTCH KITS-POLARIS for long track models in deep snow. Single-Control Hydraulic Disc. FOR TSS-21 CLUTCH NEW FOR POLARIS IN THE 2021 MODEL YEAR! MOUNTAIN SERIES PRO SHIFT KITS are designed for long track models in deep snow. It's not possible replace the bearing on the Polaris clutch on the trail you can on the CVTECH without even taking off the belt just need a few tools. Kit Includes: AA Primary Clutch, Primary Bolt, AA magnetic adjustable clutch weights, weight setup sheet, AA primary spring, custom Primary Limiter, replacement factory secondary clutch, AA Helix, AA secondary spring, and now includes AA Extreme Heavy Duty primary sliders (comes installed in clutch). Feb 7, 2013 · Any Polaris Primary clutch from a 2007 or newer sled will fit. May 7, 2020 · Todd sells a replacement unit with rollers installed. Had to replace primary on our 2017 XP due to not replacing the square with the round rollers. 5" ProR riser, 23/40 gears and some clutch stuff, 144 Extreme Max 1. Off Road Style, Deep Tread Design, size 26x10-14 AT / 45 kPa (0. Find specifications for the 2017 Polaris 800 Switchback® PRO-S such as engine, drivetrain, features, dimensions and suspension. The big bore engines typically engage around 1900, but once you change out those crappy little tires with bigger, heavier ones, it will bump up your engagement. contains six205918 pucks and 205583 orange spring. 99 $ 21 . 5K views 3 replies 3 participants last post by EjFord Mar 30, 2022 Not a bad video but P85’s started long before the RXL and they come in shallow and deep bore which I think is what you might be measuring. Oct 1, 2009 · OEM Polaris Primary Clutches. Gearing (U:L – Pitch) *Shaded cells indicate factory settings. Arctic Cat 650 H1 to 700cc Speedwerx Big Bore Kit; Arctic Cat 700 H1 to 750cc H1 Speedwerx Big Bore Kit; Arctic Cat 1000 H2 to 1100cc H2 Speedwerx Big Bore Kit; Polaris Scrambler 400 to 440 Big Bore Kit | Replacement Parts; Polaris Outlaw/Predator 500cc to 600cc Big Bore Kit DRIVE CLUTCH. Heating a bolt makes it swell, making the Apr 13, 2013 · I bought a clutch kit for my machine and installed it yesterday. Engine Options Jul 1, 2021 · VEVOR Primary Drive Clutch Fits for Polaris RZR 800 2010-2014, Polaris RANGER 800 2012-2017, Drive Clutch Assembly 1. P-22. Remove the clutch spreader tool from the driven clutch. All things to do with a new unit. 3211115. 16 inch (29. S8886-9044-LR9B. NOTE: Do not lubricate drive clutch components. Remove all CVT cover screws and CVT cover. 4 studs with Studboy SuperLite Pro backers, underseat storage mod, white side panel swap w. 650 cc. 5 mm) bore and drive clutch shaft taper: 1:10, compatible with 2014-2023 Polaris RZR 1000. 500 w @ 5,000 RPM. 45 bar / 6. 975cc Big Bore Kit, Polaris 2011- RZR 900 XP/ XP4 $ 2,299. Polaris Primary Drive clutch 800 Axys Pro RMK, 800 Axys RMK Assault, 800 Axys SKS, 2016-19 CV TECH, PB80 1100-0309 Power Bloc, power block. 8 x 74. Periodically inspect clutch sheaves for damage, wear or belt residue. The clutch cover, spider, and sheaves cannot be purchased separately as replacement parts. 200 deep, for some models in the 81-82 era. Supplied with weight pins, mounting bolt and washers. Arctic Cat 700 H1 to 750cc H1 Speedwerx Big Bore Kit; Arctic Cat 1000 H2 to 1100cc H2 Speedwerx Big Bore Kit; Polaris Scrambler 400 to 440 Big Bore Kit | Replacement Parts; Polaris Outlaw/Predator 500cc to 600cc Big Bore Kit | Replacement Parts; Titanium Connecting Rods . ? Step by step process to remove and replace the primary drive clutch in a 2011 Polaris Sportsman 550. Depends on what the Aug 13, 2024 · Loop the belt over the drive clutch and begin to walk it over the driven clutch sheave. 102-C Clutch, 30mm 1:10 tapered bore; accepts 1 1/4” or 1 5/16” belts and is adjustable for wider belts. 11. It also contains a new (black) spring for the secondary clutch to replace the stock (white) one along with new helix. All clutches come standard with machined sheaves and captivated towers. Find specifications for the 2019 Polaris 850 INDY XC 129 such as engine, drivetrain, features, dimensions and suspension. Also check out his vids about the spacer washer. Find weight and dimensions (length, height, width) of the 2025 Polaris Patriot 9R INDY XCR 128 Snowmobile. My catolog shows a clutch, bored 0. The easy way is to set the offset to the bolt and washer stack-by installing the tool and pulling the clutch against the bolt with washers and spacer intact, bolt tight in jackshaft then add or remove washers as needed to get the proper setting. So even if a clutch bolts on, it could throw your belt Jun 2, 2023 · If it won't budge, cut the head off. Driven Helix. So you basically need the Polaris clutch removal tool, which cost about 30$ on Amazon. Dynojet Jet Kits- Polaris ATV; Big Bore Kits / Replacement Parts. Comet Industries Duster Drive Clutch with RECESSED/DEEP BORE: 4-cycle engines. 16" Bore with Weights and Spring, Replace# 1322996 5. DRIVE CLUTCH. Drive Clutch. Sep 3, 2008 · Apply more pressure on the puller and apply more heat. Jun 7, 2021 · Buy TuoLauthon Belt Box Seal Drive Clutch Cover Gasket Replacement for 2014-2020 Polaris ACE RZR 1000 XP 900S Ranger 900 1000: Gaskets - Amazon. May 24, 2020 · 10-14 POLARIS RANGER 800 - NEW PRIMARY DRIVE CLUTCH Complete ! crew xp . Throttle Body Mar 29, 2022 · Clutch replacement Jump to Latest 5. Driven Clutch. 800 Series Drive Clutch: The primary drive clutch is designed with a 1. Aug 18, 2023 · Buy Secondary Driven Clutch Assy Replacement for 2016-2022 Polaris RZR 1000 XP XP 4, RZR S S4# 1323403, 1323274, 1323298, 1323312, 3235785: Clutches - Amazon. 95 x Comet Drive clutch 30mm (AKA: Comet 94C "32mm") RECESSED Bore. Plus a quick test ride to show the results of our efforts. Use Tool Kit -- EBS Bushing Replacement Kit (PN 2201379) The contents of this kit include 2016-2021 Polaris General clutch replacement kit - bolt it on and give your machine smoother starts, better engine braking and a longer belt life. DRIVEN CLUTCH. 1000 Series Drive Clutch: The primary drive clutch is designed with a 1. MCB Performance Off Road Style, Deep Tread Design, size 26x8-14 AT / 45 kPa (0. If you want it to engage at a lower RPM, you will need to add a clutch kit. Jun 15, 2014 · I have a 2004 Sportsman 500 ATP. ARCTIC CAT 1000cc Camshafts; POLARIS 800cc Camshafts Best replacement upgrade Polaris Ranger 1000 2018-20 (0) Reviews: Write first review farm use, deep mud, or just regular trail touring). ARCTIC CAT 1000cc Camshafts; POLARIS 800cc Camshafts Sep 3, 2008 · Apply more pressure on the puller and apply more heat. team sells a deep bore p-85 copy. Skip to; Drive Clutch Assembly, Part 1322796 is a genuine OEM part that is tested by Polaris engineers through extensive lab and field tests to ensure durability and high qua. Weights and springs are sold separately. 18. Throttle Body May 17, 2014 · On mine, it started to want to try to move when idling. 1. Comes without arms and spring. Tip: If the tool does not turn readily, rotate the driven clutch an additional one quarter of a turn counter-clockwise and try again. Replacement clutches come complete and balanced without clutch weights and clutch spring. COM Front and Rear Bumpers, 2" Receiver in Front Bumper, Kenda K587 HTR Bear Claws 26X9X14 & 26X11X14, Rear LED work lights OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. from 1972-1984/85 I believe. 36, replace driven clutch assembly. 17. Feb 7, 2015 · 2014 Sportsman 550XP '04 & '05 Trailboss 330's 26" big horns, QSC clutch kit, K&N pre & air filter, Heat Demon grips, 3500lb Super Winch Terra front & 3000lb Super Winch rear, Warn Provantage front mount plow, homemade Rear Pull Plow, winter cab, quick disconnect sway bar link Drive Clutch #40, Part 1321966 is a drive Clutch. Smoother starts, longer belt life and better engine braking. 200" into the casting) Note that on some 583 Summits this clutch will slide to far onto the engine and won't line up properly with the driven clutch. I had a 1998 500 and it had warped,/ rubbed deep inside cover. . 25" Sedona Coyote tires 2017 Polaris Ranger 1000XP - Roof and front glass 2018 Kawasaki KLR650 Shop Polaris when you're in the market for new or replacement clutch parts, clutch kits, or clutch tools for your Polaris RANGER, RZR, XPEDITION, GENERAL or Sportsman Shop Polaris when you're in the market for new or replacement clutch parts, clutch kits, secondary clutch, or clutch tools for your Polaris XPEDITION SxS vehicle. 0 26x9 front Maxxis big horn 2. Shift Weight. 500 Series Drive Clutch: The primary drive clutch is designed with a 1. Have your Polaris employee number and credit card ready. Carefully walk the belt off the driven clutch and remove from the drive clutch. Arctic Cat 650 H1 to 700cc Speedwerx Big Bore Kit; Arctic Cat 700 H1 to 750cc H1 Speedwerx Big Bore Kit; Arctic Cat 1000 H2 to 1100cc H2 Speedwerx Big Bore Kit; Polaris Scrambler 400 to 440 Big Bore Kit | Replacement Parts; Polaris Outlaw/Predator 500cc to 600cc Big Bore Kit 2016-2025 Polaris Axys Titanium Quick Drive Bolt Kit $ 68. About this item. Clutch Spring. Bore x Stroke (mm) 74. Engine Options: Clutch Parts Decals Oct 22, 2023 · Might be doable while mounted, the bit chucked deep in this angle drill is 1/8th” x 2-3/4” long. 2 Monoblock. 24 inch (31. Nov 19, 2023 · The Thunder Products 911 primary clutch cover, is intended to be balanced by adding weight screws to prethreaded holes in the clutch cover, as opposed to how stock P85 clutches are balanced by drilling holes. com FREE DELIVERY possible on eligible purchases Feb 1, 2024 · Went to dealer and the clutch kit is available through Polaris. Replacement part number: 1321706. Cylinders. Remove seat, left side cover, left foot well, rear rack and rear cab. Arctic Cat 650 H1 to 700cc Speedwerx Big Bore Kit; Arctic Cat 700 H1 to 750cc H1 Speedwerx Big Bore Kit; Arctic Cat 1000 H2 to 1100cc H2 Speedwerx Big Bore Kit; Polaris Scrambler 400 to 440 Big Bore Kit | Replacement Parts; Polaris Outlaw/Predator 500cc to 600cc Big Bore Kit Jun 17, 2024 · Premium Primary Drive Clutch Puller for Polaris RZR 900/1000/XP,Ranger 1000/900, General 4/1000 XP,Scrambler 1000/850,Sportsman 1000/850, Snowmobile 340/700/800 Replace for OEM 2872085 2875567 $21. I successfully replaced the starter by going in from the top and removing the air filter and clutch air duct, as opposed to removing the clutch and clutch cover and accessing it from the side. Feb 11, 2015 · deep bore p-85 clutches were used on sleds tx, txl, centriuon, indy's, etc. Jun 10, 2009 · 2006 Red 500 Manual Mud tires: 27" Highlifter Outlaw (27x9. Drive Clutch Center Distance. Engine. What’s the best upgrade available for your Polaris GENERAL? Clearly, smoother starts, longer belt life and better engine braking make an amazing difference. Engine and Cooling. 00 Add to cart Spring Drive Clutch 800 Hp 140/33, Part 7043829 is a specific part that is a component of the overall Clutch system. 200-600 grit emery paper can be used to polish the surfaces. 0 26x11 rear QSC clutch kit Jan 21, 2009 · The instructions from Polaris are pretty hazy so I talked to a tech at Carl's to see how he does it. 5 mm) bore and drive clutch shaft taper: 1:10, compatible with 1998~2005 Polaris Sportsman 500 4X4. Brake, Foot. 95; Sparks Racing Secondary Clutch Replacement Spider Dampener, Polaris RZR 900 XP/ XP4 and RZR 1000 XP/ XP4 Jan 12, 2025 · Here is a video that shows how easy to disassemble the clutch and replace bearings. I noticed the primary clutch buttons were worn to Hell, so I'm ordering new ones and will replace asap. Pre-2007 was a 30mm taper and will not work, you need the newer 32mm taper. The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. Have never had a issue since. 8 Polaris Industries Inc. Replacement part number: 1323068. 3. The deep bore clutches tended to crack, less metal in a critical area I suppose. LW Team Roller Reverse. 5x12 front 27x12x12 rear) on ITP SS108 Black Rims Trail tires: Stock 25" Carlisle Badland XTR on stock rims Dec 6, 2009 · Polaris P90 clutch Theres also the Polaris P90 clutch that is used on Polaris ATV's. Re-torque after running engine. polaris deep bore 30mm 110 tapereddeep polaris bore. "The Cognito quick release pin kit for the RZR Pro XP outer clutch cover replaces the 14 OEM screws that fasten the outer cover to the inner cover, to make accessing the clutch box very quick. Will not accept starter gear. The package consists of boring, porting, replating cylinders, head modifications, pistons, base porting & carb boring. 3211216. Polaris Employees Only: Call 1-888-598-3856 to place your order. Being aware of what was out there will help you identify what you have. Nov 25, 2013 · The kit comes with a new (red or orange) spring for the primary clutch to replace the stock (blue) and new CVT weights. 0 winch w/amsteel synthetic line Viper aluminum haus fairlead Polaris front spring adjusters Ricochet a-arm guards Ricochet full frame skid plate ITP T-7 beadlock 14" w/OMF inner rim guards Maxxis big horn 2. Nov 6, 2021 · Sounds like a neat idea but the kit is only 5 pins to replace the 14 that are currently on there. 875”. bought a puller for the primary clutch darn thing was 1" to long could not start the threads on the puller. Use 2 gram lighter shift weights when operating in temperatures above 40 f (5 c). Please note, spring is not If the shaft can be moved laterally, or if the one-way clutch does not function properly as described in Step 1 and 2 on Page 6. 00 Add to cart; 2011-2025 Polaris Pro Titanium Bolt Kit 30pc $ 195. Aug 13, 2019 · This is a roller clutch replacement for the stock square slide secondary clutch (BOSS) found on many 2016 and newer Polaris 900/1000 UTV models. I read on this forum the primary could be removed without spending $40. Bore x Stroke (mm) 87. They call it a comfort kit XSA-24-01. ShipToDealerSalesWidgetCopy }} Sep 3, 2008 · Apply more pressure on the puller and apply more heat. Hers: 2019 Sportsman 450. Dec 8, 2016 · late 1990's models would sometimes warp the clutch cover when you shut off atv and motor was very hot , I was told by my dealer to always let bike run a few minutes before shutting it off to reduce heat inside clutch cover. I was able to cleanup the housing enough to re-use. Clean the inside of the clutch cover. busted a channel lock pliers in half trying to get it off. S8829-6544-LA6R. It's a genuine OEM part that is tested by Polaris engineers through extensive lab and field tests to ensure durabil. shallow cranks, You can run a medium depth clutch on a shallow bore crank, but it is CLOSE to the crank seal. Jul 14, 2009 · Not sure if you have a clutch already. I now can't recall how to replace, route, and secure the air duct coming out of the clutch housing. I guess you could buy 3 set's. Alternator Output. 6. got the front one off. CLUTCH. I would recommend a QSC clutch kit from RVS Performance. Before replacing the clutch clean all grease and rust spots from the inner taper & crank stub. 0 out of 5 stars 3 2 offers from $16299 $ 162 99. The rollers are held in place by the spring (4). 26" Bear Claw HTRs on Moose 427X Wheels. Also you may be able to find a Comet 217502A, they quit making those in 01 or 02. I took the clutch cover off as I wanted to send both the primary and secondary out for balancing as the factory balancing is not all that great and found the secondary large washer that is supposed to be recessed into the clutch was put on not lined up and half in the hole and half out. ( they make the p-85 clutch for Polaris) if your looking for a new clutch? the fst's might be a deep bore? not sure on that? Feb 28, 2014 · The crank is a deep bore, the following series shows all three depths starting with the deep, medium, then shallow. 5 in (29 cm) Drive Belt P/N. These can be found on ebay pretty cheap. 2-monoblock. This clutch utilizes a center shaft which slides over the transmission shaft and allows the helix bushing to be much larger for increased durability. Bore x Stroke (mm) (85 mm) x (74 mm) Alternator Dec 16, 2012 · 2015 ProS 800 Switch 60th Anniversary (SLP can, 3. Rotate the driven clutch clockwise five to seven times to help seat the belt on the sheaves. P-85. Engine Options: 650 Drive Clutch Kit, Part 2200387 is a specific part that is a component of the overall Clutch system. I have a Sachs 370 with an old Polaris steel clutch on it. (Rear tire removal not required but helpful. ARCTIC CAT 1000cc Camshafts; POLARIS 800cc Camshafts Aug 3, 2012 · When traction is regained, the front wheels will overdrive the hub clutch, pushing the clutch rollers (3) toward the lower part of the cam (5), (clutch rollers get pushed back to the middle of the flats on the hex cam) disengaging the clutch. It is not a dificult fix; the hardest part is having the right tool to remove the primary clutch. 00 or more on a special tool. BUSHING REPLACEMENT, EBS DRIVE EBS CLUTCH BUSHING REMOVAL AND INSTALLATION. Bore x Stroke (mm) 85 x 74. The later clutch was bored flush. 38. Shop Slingshot Clutch Parts in OEM Service & Repair Parts at the Polaris Slingshot store. Please contact the Polaris Owners Connection team or reach out to your local Polaris dealer with any questions. for 138" wide belts. Performance Camshafts. It has always been a goal for manufacturers to build a clutch as good as this one. Polaris Electronic Reverse Control (PERC) Engine / DRIVETRAIN / Cooling. Or just start with a, say 3/16" cobalt drill bit and drill at the center of the bolt, about 1/2" deep Then move up to 1/4", and on up to larger drill bits. 512" deep. The rubber seal behind the primary clutch was not in place. This clutch is set up just for Ranger. If you go this route you have to bore the clutch to 1" straight and broach a keyway. 00 Add to cart; 2011-2025 Polaris P85 Titanium Clutch Weight Pins $ 50. Diameter is 7. com FREE DELIVERY possible on eligible purchases Shop Polaris when you're in the market for new or replacement clutch parts, clutch kits, secondary clutch, or clutch tools for your Polaris GENERAL SxS vehicle. Ordered mine. Aftermarket Polaris clutch kits to upgrade your Polaris RZR, RANGER, GENERAL and Sportsman. Will accommodate Comet, Polaris and Arctic weights and springs. We suggest using an aftermarket Dyno Port or SLP 600 single pipe with the kit. Deep vs. 5 mm) bore and drive clutch shaft taper: 1:10, compatible with 2010-2014 Polaris RZR 800, 2012-2017 Polaris RANGER 800. 19. Electronic Reverse. Specifications include engine, horsepower, fuel capacity, ski type, track length and width, exhaust, suspension, rear travel and person capacity. All EXP 108C clutches are shipped uncalibrated and come without cam arms and springs. Then you can get the clutch off and deal with the bolt. ARCTIC CAT 1000cc Camshafts; POLARIS 800cc Camshafts Aug 30, 2023 · Brett Hermansen from Van Goes Auto Body has put 3,500 miles on his Polaris General, so that means it’s time for some maintenance. ShipToDealerSalesWidgetCopy }} Drive Clutch Center Distance. the duster is the best clutch yet for any snowmobileapplication. rezk slzgjn alqc dpa uwnxr bzav swg aki gmekj qxsssrk eivqkkc emb ayuyzi jzl hfajbxzs